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Boschert Loading System for CuProfi and CuMaster – Automated Material Feeding for Copper Processing

The Boschert Loading System for CuProfi and CuMaster enables space-saving and efficient automation of copper processing operations. Specifically designed for handling copper busbars, copper bars, and flat copper material, the system ensures a continuous material flow while minimizing manual intervention.

By automating material feeding, manufacturers can increase productivity, maximize machine uptime, and create the foundation for cost-effective and future-proof busbar production.

Automatic Loading of Copper Busbars and Flat Material

Material is automatically transferred from the loading table to the machine table of the Boschert CuProfi or Boschert CuMaster via an intelligent vacuum lifting frame. The machine then automatically positions the material at the predefined starting point for processing.

This automated process provides:

• Reduced setup times
• Increased machine availability
• Lower labor requirements
• Maximum process reliability
• Efficient high-volume busbar production

Space-Saving Automation for Modern Manufacturing

The Boschert loading system has been specifically designed for production environments where high performance and a compact footprint are essential. Depending on the machine layout, the system can be installed on either the right or left side of the copper processing machine.

Various loading table configurations are available:

• Fixed loading table with adjustable material widths
• Loading table for individual material stacks
• Direct material retrieval from wooden crates or transport boxes
• Additional support systems for different material lengths

This flexibility allows the system to be perfectly adapted to individual production requirements.

Intelligent Components for Maximum Efficiency

The Boschert loading system consists of advanced automation components designed to maximize productivity and process reliability.

Quick-Change Vacuum Frames

Specially designed vacuum lifting frames enable the safe handling of different material widths and thicknesses. Thanks to the quick-change system, various material formats can be processed quickly and efficiently.

Software-Controlled Job Management

Integrated software supports the management of different material widths and production orders through user-friendly job lists. This significantly reduces setup times and streamlines production workflows.

Automatic Clamp Adjustment

For the Boschert CuProfi, automatic clamp adjustment is available as a recommended option. For the Boschert CuMaster, this feature is included as standard equipment.

This allows different material dimensions to be processed automatically without manual machine adjustments.

Flexible Unloading Systems for Every Application

Boschert offers a variety of unloading solutions for the automated handling of finished copper parts after processing.

Standard Configuration

• Finished-part unloading chute

Optional Configurations

• Unloading table with conveyor belt
• Unloading table with small-parts chute
• Robotic unloading system
• Extended unloading tables for larger components

Finished parts are automatically deposited after processing and can be transferred directly to downstream production operations.

Integration with Automatic Long Product Storage Systems

For even higher levels of automation, the Boschert loading system can be combined with the KASTO ecostore automatic long-product storage system.

Depending on the configuration, the storage system is available with 5 to 72 storage locations, ensuring fully automated material supply to the production line.

The combination of automated storage technology and Boschert copper processing machines enables highly automated, low-labor manufacturing while maximizing the productivity of the entire production system.

Key Benefits at a Glance

• Automated loading of copper busbars and flat material
• Compatible with Boschert CuProfi and CuMaster machines
• Reduced setup and handling times
• Increased machine utilization and productivity
• Quick-change vacuum frame system
• Software-controlled job management
• Automatic clamp adjustment available
• Multiple unloading system options
• Integration with KASTO ecostore long-product storage
• Ideal for automated busbar manufacturing
• Enhanced process reliability and production efficiency
• Premium Boschert quality for industrial applications

With the Boschert Loading System for CuProfi and CuMaster, manufacturers can significantly improve productivity, reduce manual handling, and move toward fully automated copper processing and busbar production.