Boschert Loading System for CuProfi and CuMaster – Automated Material Feeding for Copper Processing

The Boschert loading system for CuProfi and CuMaster enables space-saving and efficient automation of copper processing. Specifically developed for the machining of copper busbars, copper rods, and flat material, the system ensures a continuous material flow while reducing manual intervention to a minimum.

By providing automatic material feeding, you can significantly increase production productivity, extend machine runtime, and establish the foundation for economical and future-proof busbar manufacturing.

Automatic Loading of Copper Busbars and Flat Material

Material is transferred from the loading table to the Boschert CuProfi or CuMaster machine table via an intelligent suction frame with a vacuum system. The machine then positions the material automatically at the defined starting position for processing.

This automated process ensures:

• Shorter setup times
• Higher machine availability
• Reduced labor requirements
• Maximum process reliability
• Efficient serial production of busbars

Space-Saving Automation for Modern Manufacturing Processes

The Boschert loader is designed for production environments where high performance and compact machine layouts are required. Depending on the working direction, the system can be installed on either the right or left side of the copper processing machine.

The loading table is available in various configurations:

• Fixed loading table with adjustable material widths
• Loading table for single stacks
• Direct material loading from wooden crates or transport boxes
• Additional material supports for different material lengths

This allows the system to be optimally adapted to individual production requirements.

Intelligent Components for Maximum Efficiency

The Boschert loading system consists of high-performance automation components:

Quick-change suction frames with vacuum system

Specially designed suction frames ensure secure handling of different material widths and thicknesses. Thanks to the quick-change system, various material formats can be processed with maximum flexibility.

Software-controlled job management

The integrated software supports the management of different material widths and production jobs via user-friendly job lists. This reduces setup times and simplifies production workflows.

Automatic clamp adjustment

For the Boschert CuProfi, the optional automatic clamp adjustment is recommended. For the Boschert CuMaster, this feature is already included as standard. This enables automatic processing of different material dimensions without manual retooling.

Flexible Unloading Systems for Every Application

Boschert offers various unloading solutions for automated copper processing.

Standard version

• Discharge chute for finished parts

Optional versions

• Unloading table with conveyor belt
• Unloading table with small-parts chute
• Robot-assisted unloading
• Extendable unloading tables for larger components

Finished parts are automatically placed after processing and can be directly transferred to downstream production steps.

Combination with Automatic Long Material Storage

For an even higher level of automation, the Boschert loading system can be combined with the KASTO ecostore automatic long material storage system. Depending on configuration, the storage system offers 5 to 72 storage locations and ensures fully automated material supply.

The combination of storage technology and Boschert copper processing machines enables largely unmanned production and maximizes the productivity of the entire manufacturing line.